Product Description
Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants.
We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.
We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines.
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.
2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.
| Crusher type | Model | Spare parts |
| Cone crusher | HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 | Bowl liner, mantle |
| H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800 | ||
| 4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard |
Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts
| Code Elem | C | Mn | Si | Cr | Mo | P | S |
| ZGMn13-1 | 1-1.45 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-2 | 0.9-1.35 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-3 | 0.9-1.35 | 11-14 | 0.3-0.8 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-4 | 0.9-1.3 | 11-14 | 0.3-0.8 | 1.5-2 | – | ≤0.09 | ≤0.04 |
| ZGMn13-5 | 0.75-1.3 | 11-14 | 0.3-1 | – | 0.9-1.2 | ≤0.09 | ≤0.04 |
3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
Chemical composition of Impact Crusher Parts
| NO. | chemical composition % | HRC | ||||||||
| C | Si | Mn | Cr | Mo | Na | Cu | P | S | ||
| KmTBCr4Mo | 2.5-3.5 | 0.5-1.0 | 0.5-1.0 | 3.5-4.5 | 0.3-0.5 | – | – | ≤0.15 | ≤0.10 | ≥55 |
| KmTBCr9Ni5Si2 | 2.5-3.6 | 1.5-2.2 | 0.3-0.8 | 8.0-10.0 | 0-1.0 | 4.5-6.5 | 4.5-6.5 | – | – | ≥58 |
| KmTBCr15Mo | 2.8-3.5 | ≤1.0 | 0.5-1.0 | 13-18 | 0.5-3.0 | 0-1.0 | 0-1.0 | ≤0.10 | ≤0.06 | ≥58 |
| KmTBCr20Mo | 2.0-3.3 | ≤1.2 | ≤2.0 | 18-23 | ≤3.0 | ≤2.5 | ≤1.2 | – | – | ≥60 |
| KmTBCr26 | 2.3-3.3 | ≤1.2 | ≤1.0 | 23-30 | ≤3.0 | ≤2.5 | ≤2.0 | – | – | ≥60 |
Crusher Wear Parts
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | One Year |
|---|---|
| Warranty: | One Year |
| Certification: | ISO 9001:2008 |
| Standard: | AISI, GB, ASTM, DIN |
| Surface Treatment: | Without Processing |
| Manufacturing Process: | Casting |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can spa pulleys be replaced or repaired as part of spa maintenance?
Yes, spa pulleys can be replaced or repaired as part of spa maintenance. Here’s a detailed explanation of the options available:
1. Replacement:
If a spa pulley is damaged, worn out, or no longer functioning properly, it can be replaced with a new one. Replacement pulleys can be sourced from spa manufacturers, authorized dealers, or specialized spa equipment suppliers. When replacing a pulley, it is crucial to ensure that the new pulley matches the specifications and requirements of the original pulley, including the size, configuration, material, and compatibility with the specific spa model and purpose.
2. Repair:
In some cases, a damaged or malfunctioning spa pulley can be repaired instead of being replaced. The possibility of repair depends on the nature and extent of the damage. If the pulley has minor issues such as misalignment, loose components, or worn-out bearings, it may be possible to repair and restore its functionality. Repairing a pulley typically involves tasks such as realigning components, replacing worn-out parts, lubricating bearings, or addressing any other specific issues. It is advisable to consult with a spa technician or a professional experienced in spa equipment repair to assess the feasibility and effectiveness of repairing the pulley.
3. Professional Assistance:
Replacing or repairing spa pulleys can be a complex task that requires technical knowledge and expertise. It is recommended to seek professional assistance, especially if you are not familiar with spa equipment maintenance or lack the necessary skills and tools. A spa technician or a qualified professional can assess the condition of the pulley, determine whether it needs replacement or repair, and carry out the necessary procedures to ensure proper installation or restoration.
4. Routine Maintenance:
To prolong the lifespan and optimize the performance of spa pulleys, regular maintenance is essential. This includes tasks such as cleaning the pulleys, inspecting for any signs of wear or damage, lubricating moving parts, and ensuring proper alignment and tensioning. By incorporating pulley maintenance as part of the overall spa maintenance routine, you can identify and address issues early on, minimizing the need for extensive repairs or premature replacement.
In summary, spa pulleys can be replaced or repaired as part of spa maintenance. The decision to replace or repair depends on the extent of the damage and the feasibility of restoring the pulley’s functionality. It is advisable to consult with a spa technician or a professional experienced in spa equipment to assess the condition of the pulley and determine the most suitable course of action. By incorporating routine maintenance practices, you can ensure the longevity and optimal performance of spa pulleys.
What maintenance procedures are necessary to ensure the reliability of spa pulleys?
Maintaining the reliability of spa pulleys requires several essential maintenance procedures. Here’s a detailed explanation of the necessary steps:
1. Regular Inspection:
Perform regular visual inspections of the spa pulleys to check for any signs of wear, damage, or misalignment. Look for cracks, chips, or excessive wear on the pulley surfaces. Additionally, inspect the belt or cable for any signs of fraying, stretching, or deterioration. Regular inspections help identify potential issues early on and allow for timely maintenance or replacement of the pulleys if necessary.
2. Cleaning:
Keep the spa pulleys clean and free from debris, dirt, or contaminants that may accumulate over time. Use a soft brush or cloth to remove any build-up around the pulley grooves or teeth. Clean pulleys help maintain proper belt or cable engagement and reduce the risk of slippage or premature wear. Avoid using harsh chemicals or abrasive materials that could damage the pulley surfaces.
3. Lubrication:
Proper lubrication is crucial for ensuring smooth operation and minimizing friction between the pulleys and the belt or cable. Consult the manufacturer’s recommendations or guidelines for the appropriate lubricant to use. Apply the lubricant sparingly and evenly to the pulley surfaces, taking care not to over-lubricate. This helps reduce wear, heat generation, and noise, enhancing the overall reliability and lifespan of the pulleys.
4. Tension Adjustment:
Regularly check and adjust the tension of the belts or cables connected to the spa pulleys. Proper tensioning is essential for efficient power transmission and preventing slippage. Refer to the manufacturer’s guidelines for the recommended tension levels and adjustment procedures. Use the appropriate tools, such as tension gauges or adjusting mechanisms, to achieve the desired tension. Ensure the tension is evenly distributed across the belt or cable to prevent uneven wear or premature failure.
5. Belt or Cable Replacement:
If the belts or cables show signs of significant wear, stretching, or damage, they should be promptly replaced. Worn or damaged belts or cables can affect the performance and reliability of the spa pulleys. Follow the manufacturer’s recommendations for the correct type, size, and installation procedure of the replacement belts or cables. Proper installation ensures optimal engagement and power transmission, maintaining the reliability of the spa pulleys.
6. Balancing:
In some cases, spa pulleys may require balancing to minimize vibration and ensure smooth operation. If excessive vibration or noise is observed during operation, it may indicate an imbalance in the pulleys. Consult a professional technician or follow the manufacturer’s instructions for balancing the pulleys. Balancing procedures typically involve adding or removing weight from the pulley to achieve proper balance and improve the reliability of the pulley system.
7. Preventive Maintenance:
Implement a preventive maintenance schedule for the spa pulleys. This may include periodic maintenance tasks, such as inspections, cleaning, lubrication, and tension adjustment, as well as any other specific maintenance requirements recommended by the manufacturer. Following a preventive maintenance plan helps identify and address potential issues before they escalate, ensuring the long-term reliability and performance of the spa pulleys.
By following these maintenance procedures, spa owners can ensure the reliability and longevity of their spa pulleys. Regular inspections, cleaning, lubrication, tension adjustment, belt or cable replacement, balancing, and preventive maintenance all contribute to maintaining optimal performance and minimizing downtime or costly repairs.
How do spa pulleys contribute to the operation of water circulation and jets?
Spa pulleys play a crucial role in the operation of water circulation and jets within a spa or hot tub system. Here’s a detailed explanation of how spa pulleys contribute to the operation of water circulation and jets:
1. Water Circulation:
In spa and hot tub systems, water circulation is essential for maintaining water quality, distributing heat evenly, and ensuring effective filtration. Spa pulleys are commonly used to connect the motor or drive source to the pump impeller. As the motor rotates, it drives the spa pulley, which then transfers rotational power to the pump impeller. The impeller creates a suction force that draws water into the pump and then pushes it through the filtration system and jets, facilitating water circulation throughout the spa or hot tub.
2. Jet Operation:
Jets in a spa or hot tub system are responsible for creating therapeutic water flow and pressure. Spa pulleys play a significant role in powering and controlling the jets. The motor or drive source is connected to the pump impeller via the spa pulley. As the impeller spins, it pressurizes the water, which is then directed through the jet nozzles. The spa pulley ensures that the impeller receives sufficient rotational power to generate the desired water flow and pressure, providing a soothing and invigorating hydrotherapy experience.
By transferring rotational power from the motor to the pump impeller, spa pulleys enable efficient water circulation and jet operation in the following ways:
Belt Engagement: The grooved or toothed surface of the spa pulley securely engages the belt, such as a V-belt or timing belt, preventing slippage. This ensures that the rotational power from the motor is effectively transferred to the pump impeller, promoting consistent water circulation and jet performance.
Power Transmission: The spa pulley acts as a mechanical link between the motor or drive source and the pump impeller. As the motor rotates, the pulley rotates as well, transmitting rotational power to the impeller. This power transmission drives the impeller’s spinning motion, creating the necessary water flow and pressure for water circulation and jet operation.
Pulley Ratio: In some cases, spa pulleys are designed with specific ratios to achieve desired speed or torque outputs. By selecting pulleys with the appropriate ratio, the rotational speed or torque can be adjusted to meet specific water circulation and jet performance requirements. This allows for customization and optimization of the system’s water movement and therapeutic effects.
Overall, spa pulleys are integral components that contribute to the smooth operation of water circulation and jets in spa and hot tub systems. They ensure the efficient transfer of rotational power from the motor to the pump impeller, facilitating proper water flow, pressure, and distribution throughout the system, as well as delivering an enjoyable hydrotherapy experience.
editor by CX
2024-04-13