Product Description
Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants.
We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.
We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines.
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.
2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.
| Crusher type | Model | Spare parts |
| Cone crusher | HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 | Bowl liner, mantle |
| H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800 | ||
| 4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard |
Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts
| Code Elem | C | Mn | Si | Cr | Mo | P | S |
| ZGMn13-1 | 1-1.45 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-2 | 0.9-1.35 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-3 | 0.9-1.35 | 11-14 | 0.3-0.8 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-4 | 0.9-1.3 | 11-14 | 0.3-0.8 | 1.5-2 | – | ≤0.09 | ≤0.04 |
| ZGMn13-5 | 0.75-1.3 | 11-14 | 0.3-1 | – | 0.9-1.2 | ≤0.09 | ≤0.04 |
3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
Chemical composition of Impact Crusher Parts
| NO. | chemical composition % | HRC | ||||||||
| C | Si | Mn | Cr | Mo | Na | Cu | P | S | ||
| KmTBCr4Mo | 2.5-3.5 | 0.5-1.0 | 0.5-1.0 | 3.5-4.5 | 0.3-0.5 | – | – | ≤0.15 | ≤0.10 | ≥55 |
| KmTBCr9Ni5Si2 | 2.5-3.6 | 1.5-2.2 | 0.3-0.8 | 8.0-10.0 | 0-1.0 | 4.5-6.5 | 4.5-6.5 | – | – | ≥58 |
| KmTBCr15Mo | 2.8-3.5 | ≤1.0 | 0.5-1.0 | 13-18 | 0.5-3.0 | 0-1.0 | 0-1.0 | ≤0.10 | ≤0.06 | ≥58 |
| KmTBCr20Mo | 2.0-3.3 | ≤1.2 | ≤2.0 | 18-23 | ≤3.0 | ≤2.5 | ≤1.2 | – | – | ≥60 |
| KmTBCr26 | 2.3-3.3 | ≤1.2 | ≤1.0 | 23-30 | ≤3.0 | ≤2.5 | ≤2.0 | – | – | ≥60 |
Crusher Wear Parts
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| After-sales Service: | One Year |
|---|---|
| Warranty: | One Year |
| Certification: | ISO 9001:2008 |
| Standard: | AISI, GB, ASTM, DIN |
| Surface Treatment: | Without Processing |
| Manufacturing Process: | Casting |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
What are some real-world examples of spa pulley applications in spa equipment?
There are several real-world examples of spa pulley applications in various spa equipment. Here’s a detailed explanation of some common examples:
1. Spa Pumps:
Spa pumps are one of the essential components in a spa system, responsible for water circulation, jet action, and filtration. Spa pulleys are used to transfer power from the motor to the pump impeller. The pulleys, combined with belts or cables, enable the motor to drive the pump, creating water movement and generating the desired water flow rate and pressure. Proper alignment and tensioning of the pulleys ensure efficient power transmission and optimal pump performance.
2. Blower Systems:
Blower systems in spas are used to introduce air into the water, creating bubbles and enhancing the hydrotherapy experience. Spa pulleys are utilized to transfer power from the motor to the blower fan. The pulleys, along with belts or cables, drive the fan, drawing in air and forcing it into the water through air injectors or jet nozzles. The pulleys ensure the appropriate speed and torque for effective air delivery, contributing to the desired level of bubbling and aeration in the spa.
3. Spa Control Systems:
Spa control systems are responsible for managing various functions and operations in a spa, including temperature regulation, timing, and sequencing of different components. Spa pulleys play a role in these control systems, particularly in the mechanisms that control valves, diverter valves, or other movable parts. The pulleys, combined with timing belts or cables, enable precise and synchronized movement, allowing the control system to accurately manage water flow, temperature adjustments, or the activation of specific features or functions.
4. Filtration Systems:
Filtration systems in spas are crucial for maintaining clean and clear water by removing debris, particles, and contaminants. Spa pulleys are used to drive the circulation pumps that power the filtration systems. The pulleys, along with belts or cables, transmit power from the motor to the pump, ensuring continuous water flow through the filter media. Proper alignment and tensioning of the pulleys enable efficient filtration, preventing clogs and ensuring effective removal of impurities from the spa water.
5. Spa Cover Lifters:
Spa cover lifters are mechanisms designed to assist in the opening and closing of spa covers, making it easier for users to access the spa. Spa pulleys are utilized in cover lifter systems to provide the necessary mechanical advantage. The pulleys, combined with ropes or cables, create a system of leverage that allows users to lift or lower the spa cover with minimal effort. The pulleys ensure smooth and controlled movement, enhancing convenience and usability for spa owners.
6. Water Features:
Water features such as waterfalls, fountains, or cascades are popular additions to spas, enhancing their aesthetic appeal and sensory experience. Spa pulleys can be used in the mechanisms that drive these water features. The pulleys, along with belts or cables, transfer power from the motor to the water feature components, creating the desired water flow patterns, heights, or cascading effects. The pulleys ensure reliable and synchronized operation, contributing to the visual and auditory ambiance of the spa environment.
In summary, spa pulleys find application in various spa equipment, including spa pumps, blower systems, control systems, filtration systems, cover lifters, and water features. They enable efficient power transmission, precise movement, and reliable operation of these components, contributing to the overall functionality, performance, and user experience in a spa.
How do spa pulleys impact the overall performance and water quality in a spa?
Spa pulleys have a significant impact on the overall performance and water quality in a spa. Here’s a detailed explanation of how spa pulleys influence these aspects:
1. Water Circulation:
Spa pulleys play a critical role in facilitating water circulation within the spa system. The pulleys are connected to the pump impeller, which generates the necessary water flow. Efficient power transmission from the motor to the pump impeller ensures adequate water circulation throughout the spa. Proper water circulation helps maintain even water temperature, ensure uniform distribution of chemicals, and prevent the formation of stagnant areas where contaminants can accumulate.
2. Jet Performance:
The performance of spa jets, which provide hydrotherapy and massaging effects, is influenced by the pulleys. By controlling the speed and torque output of the pump impeller through the pulleys, the intensity and pressure of the jets can be adjusted. Properly sized and configured pulleys enable optimal jet performance, allowing users to customize the water pressure and flow rate to their preferences. This enhances the overall spa experience and ensures the effectiveness of hydrotherapy treatments.
3. Air Delivery:
In spas equipped with air blowers or air injectors, spa pulleys also impact the delivery of air. Air blowers or injectors are often driven by the motor through pulleys and belts or cables. The pulleys control the speed and power transmission, influencing the amount and intensity of air delivered to the spa. By adjusting the pulley size or ratio, the air delivery can be modified, affecting the aeration and bubbling effects in the spa. This contributes to the overall ambiance and relaxation experience for spa users.
4. Energy Efficiency:
Well-designed and properly maintained spa pulleys contribute to energy efficiency in the spa system. Efficient power transmission from the motor to the pump or other driven components minimizes power losses, reducing energy consumption. By ensuring the pulleys are correctly sized, aligned, and tensioned, unnecessary friction and wear can be minimized, resulting in smoother operation and improved energy efficiency. This not only reduces operating costs but also supports sustainable and eco-friendly spa practices.
5. Water Filtration:
Proper water filtration is crucial for maintaining water quality in a spa, and spa pulleys indirectly impact this process. The pump, driven by the pulleys, circulates water through the filtration system, removing debris, particles, and contaminants. Effective power transmission ensures sufficient water flow through the filter, optimizing its filtration capacity. Clean and properly functioning pulleys contribute to uninterrupted water filtration, preventing clogs or reduced filtration efficiency. This helps in maintaining clear and healthy spa water.
6. Overall System Reliability:
Reliable spa pulleys are essential for the overall performance and longevity of the spa system. Well-maintained pulleys minimize the risk of belt or cable slippage, misalignment, or premature wear. This enhances the reliability and durability of the pulley system, reducing the likelihood of breakdowns or interruptions in spa operation. A reliable pulley system ensures consistent performance, allowing spa owners to enjoy their spa with confidence.
In summary, spa pulleys have a significant impact on the overall performance and water quality in a spa. They influence water circulation, jet performance, air delivery, energy efficiency, water filtration, and the overall reliability of the spa system. By ensuring proper sizing, alignment, tensioning, and maintenance of the pulleys, spa owners can optimize the performance, enhance the spa experience, and promote clean and healthy spa water.
What are the benefits of using spa pulleys for various components in a spa?
Using spa pulleys for various components in a spa offers several benefits. Here’s a detailed explanation of the advantages of using spa pulleys:
1. Efficient Power Transfer:
Spa pulleys provide an efficient means of power transfer from the motor or drive source to various components within the spa. By utilizing pulleys, rotational power can be transmitted smoothly and effectively, ensuring optimal performance of the driven components. This efficiency helps in achieving reliable operation and maximizing the functionality of the spa system.
2. Adjustable Speed and Torque:
Spa pulleys, when combined with different pulley ratios or sizes, allow for speed and torque adjustments in the driven components. By changing the pulley configuration, the rotational speed or torque output can be modified to meet specific requirements. This flexibility enables customization of the spa system, accommodating different water flow rates, jet intensities, or other operational preferences.
3. Noise Reduction:
Spa pulleys, particularly when used with belts or cables that offer good shock absorption properties, help in reducing noise during operation. Vibration and noise produced by the motor or drive source can be dampened by the use of pulleys, resulting in a quieter spa experience. This is especially important for those seeking a tranquil and relaxing environment while using the spa.
4. Enhanced Component Durability:
By employing spa pulleys, the load on the driven components, such as pump impellers or blower fans, is distributed more evenly. This helps to reduce stress and wear on individual components, leading to enhanced durability and longevity. The use of pulleys can help protect critical components from excessive strain, ensuring their reliable performance over time.
5. Reliable Water Circulation and Jet Operation:
Spa pulleys play a crucial role in facilitating water circulation and jet operation within the spa system. By transferring rotational power to the pump impeller, the pulleys ensure efficient water movement and proper jet performance. This reliable circulation and jet operation contribute to the overall effectiveness of the spa’s therapeutic effects, providing a satisfying and enjoyable experience for users.
6. Easy Maintenance and Replacement:
Spa pulleys are generally designed to be easily accessible and serviceable. This makes maintenance tasks, such as belt adjustments or replacements, more convenient. When a belt or pulley needs to be replaced, it can typically be done without requiring extensive disassembly of the spa system, saving time and effort.
Overall, the use of spa pulleys offers benefits such as efficient power transfer, adjustable speed and torque, noise reduction, enhanced component durability, reliable water circulation, and easy maintenance. These advantages contribute to the smooth operation, performance, and longevity of the various components within a spa system, ensuring a satisfying and long-lasting spa experience for users.
editor by CX
2024-03-12