Product Description
Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants.
We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.
We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines.
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.
2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.
| Crusher type | Model | Spare parts |
| Cone crusher | HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 | Bowl liner, mantle |
| H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800 | ||
| 4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard |
Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts
| Code Elem | C | Mn | Si | Cr | Mo | P | S |
| ZGMn13-1 | 1-1.45 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-2 | 0.9-1.35 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-3 | 0.9-1.35 | 11-14 | 0.3-0.8 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-4 | 0.9-1.3 | 11-14 | 0.3-0.8 | 1.5-2 | – | ≤0.09 | ≤0.04 |
| ZGMn13-5 | 0.75-1.3 | 11-14 | 0.3-1 | – | 0.9-1.2 | ≤0.09 | ≤0.04 |
3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
Chemical composition of Impact Crusher Parts
| NO. | chemical composition % | HRC | ||||||||
| C | Si | Mn | Cr | Mo | Na | Cu | P | S | ||
| KmTBCr4Mo | 2.5-3.5 | 0.5-1.0 | 0.5-1.0 | 3.5-4.5 | 0.3-0.5 | – | – | ≤0.15 | ≤0.10 | ≥55 |
| KmTBCr9Ni5Si2 | 2.5-3.6 | 1.5-2.2 | 0.3-0.8 | 8.0-10.0 | 0-1.0 | 4.5-6.5 | 4.5-6.5 | – | – | ≥58 |
| KmTBCr15Mo | 2.8-3.5 | ≤1.0 | 0.5-1.0 | 13-18 | 0.5-3.0 | 0-1.0 | 0-1.0 | ≤0.10 | ≤0.06 | ≥58 |
| KmTBCr20Mo | 2.0-3.3 | ≤1.2 | ≤2.0 | 18-23 | ≤3.0 | ≤2.5 | ≤1.2 | – | – | ≥60 |
| KmTBCr26 | 2.3-3.3 | ≤1.2 | ≤1.0 | 23-30 | ≤3.0 | ≤2.5 | ≤2.0 | – | – | ≥60 |
Crusher Wear Parts
| After-sales Service: | One Year |
|---|---|
| Warranty: | One Year |
| Certification: | ISO 9001:2008 |
| Standard: | AISI, GB, ASTM, DIN |
| Surface Treatment: | Without Processing |
| Manufacturing Process: | Casting |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do spa pulleys impact the overall spa experience and convenience?
Spa pulleys play a crucial role in the overall spa experience and convenience. Here’s a detailed explanation of how spa pulleys impact these aspects:
1. Efficient Power Transmission:
Spa pulleys are responsible for transmitting power from the motor to various components within the spa system, such as pumps, blowers, and control systems. The efficiency of power transmission directly affects the performance of these components. Well-designed and properly functioning pulleys ensure smooth and efficient power transfer, allowing the spa equipment to operate at optimal levels. This results in enhanced performance and a more enjoyable spa experience.
2. Control of Water Circulation:
Many spa systems rely on pulleys to drive the water circulation process. Pulleys are used to power the circulation pumps that move water through the filtration system, jets, and other water features. The proper functioning of these pulleys ensures effective water circulation, which is essential for maintaining water cleanliness, temperature consistency, and the delivery of hydrotherapy benefits. Reliable and well-maintained pulleys contribute to a pleasant and convenient spa experience by ensuring proper water flow and distribution.
3. Quiet Operation:
High-quality spa pulleys, especially those equipped with noise-reduction features, contribute to a quiet and peaceful spa environment. By minimizing vibrations and noise during operation, these pulleys enhance the overall relaxation experience. Spa-goers can enjoy a serene environment without disturbances caused by loud or unpleasant mechanical noises.
4. Smooth Adjustments and Control:
In some spa systems, pulleys are used to control and adjust the speed or intensity of various components, such as jets or air blowers. By manipulating the pulley configuration or belt tension, spa users can customize their experience and achieve their desired level of hydrotherapy or massage. Smooth and responsive pulley mechanisms allow for convenient adjustments, empowering spa-goers to tailor the spa experience according to their preferences.
5. Reliability and Durability:
Well-designed and properly maintained spa pulleys contribute to the overall reliability and durability of the spa system. High-quality pulleys are built to withstand the demanding spa environment, including exposure to heat, moisture, and chemicals. By choosing durable pulleys and performing regular maintenance, spa owners can minimize the risk of unexpected failures or breakdowns, ensuring uninterrupted convenience and enjoyment for spa users.
6. Convenience in Maintenance and Repairs:
Spa pulleys that are designed for easy installation, maintenance, and repairs offer added convenience. Quick-release mechanisms, accessible components, and clear documentation make it easier for spa technicians or owners to perform routine maintenance tasks or address any pulley-related issues. Convenient pulley designs streamline maintenance processes and reduce downtime, allowing spa owners to maximize the availability and usability of their spa systems.
In summary, spa pulleys have a significant impact on the overall spa experience and convenience. They facilitate efficient power transmission, control water circulation, contribute to quiet operation, enable smooth adjustments and control, enhance reliability and durability, and offer convenience in maintenance and repairs. By choosing high-quality pulleys and ensuring their proper functioning and maintenance, spa owners can provide a satisfying and convenient spa experience for their customers or enjoy the benefits themselves.
Can spa pulleys withstand exposure to moisture and chemicals used in spas?
Spa pulleys are designed to withstand exposure to moisture and chemicals commonly used in spas. Here’s a detailed explanation:
1. Moisture Resistance:
Spa pulleys are typically constructed using materials that are resistant to moisture. Common materials used for spa pulleys include corrosion-resistant metals such as stainless steel or aluminum, as well as various types of plastics or polymers. These materials have inherent resistance to moisture and are less prone to rust or degradation when exposed to water or high humidity levels in the spa environment.
2. Chemical Compatibility:
Spas often use a variety of chemicals, such as sanitizers, pH adjusters, and water clarifiers, to maintain water quality. Spa pulleys are designed to withstand exposure to these chemicals without experiencing significant degradation or damage. The materials selected for spa pulleys are chosen for their chemical resistance properties. They are tested and chosen to ensure compatibility with the specific chemicals used in spas, reducing the risk of chemical-induced deterioration or failure.
3. Sealed and Protected Design:
Spa pulleys may incorporate design features that provide additional protection against moisture and chemical exposure. For example, pulleys may have sealed bearings or sealed housings to prevent water or chemicals from directly accessing critical components. This helps to prolong the lifespan of the pulleys and maintain their performance even in the presence of moisture or chemicals.
4. Regular Maintenance:
While spa pulleys are designed to withstand exposure to moisture and chemicals, regular maintenance is still necessary to ensure their longevity. This includes proper cleaning, inspection, and lubrication of the pulleys. Cleaning helps remove any accumulated debris or chemical residues that may affect the pulley’s performance. Regular inspection allows for early detection of any signs of wear or damage, enabling timely maintenance or replacement. Lubrication helps to reduce friction and wear, improving the overall performance and lifespan of the pulleys.
5. Manufacturer Recommendations:
It’s important to follow the manufacturer’s recommendations regarding the use and maintenance of spa pulleys. Manufacturers often provide specific guidelines on the materials used, maintenance procedures, and any limitations or precautions related to moisture and chemical exposure. Adhering to these recommendations ensures the pulleys perform optimally and withstand the spa environment effectively.
In summary, spa pulleys are designed to withstand exposure to moisture and chemicals used in spas. They are constructed using materials that are resistant to moisture and compatible with the chemicals commonly found in spas. Additionally, their design may incorporate features that provide extra protection against moisture and chemical exposure. Regular maintenance and following manufacturer recommendations are essential to ensure the longevity and reliable performance of spa pulleys in the spa environment.
How do spa pulleys contribute to the operation of water circulation and jets?
Spa pulleys play a crucial role in the operation of water circulation and jets within a spa or hot tub system. Here’s a detailed explanation of how spa pulleys contribute to the operation of water circulation and jets:
1. Water Circulation:
In spa and hot tub systems, water circulation is essential for maintaining water quality, distributing heat evenly, and ensuring effective filtration. Spa pulleys are commonly used to connect the motor or drive source to the pump impeller. As the motor rotates, it drives the spa pulley, which then transfers rotational power to the pump impeller. The impeller creates a suction force that draws water into the pump and then pushes it through the filtration system and jets, facilitating water circulation throughout the spa or hot tub.
2. Jet Operation:
Jets in a spa or hot tub system are responsible for creating therapeutic water flow and pressure. Spa pulleys play a significant role in powering and controlling the jets. The motor or drive source is connected to the pump impeller via the spa pulley. As the impeller spins, it pressurizes the water, which is then directed through the jet nozzles. The spa pulley ensures that the impeller receives sufficient rotational power to generate the desired water flow and pressure, providing a soothing and invigorating hydrotherapy experience.
By transferring rotational power from the motor to the pump impeller, spa pulleys enable efficient water circulation and jet operation in the following ways:
Belt Engagement: The grooved or toothed surface of the spa pulley securely engages the belt, such as a V-belt or timing belt, preventing slippage. This ensures that the rotational power from the motor is effectively transferred to the pump impeller, promoting consistent water circulation and jet performance.
Power Transmission: The spa pulley acts as a mechanical link between the motor or drive source and the pump impeller. As the motor rotates, the pulley rotates as well, transmitting rotational power to the impeller. This power transmission drives the impeller’s spinning motion, creating the necessary water flow and pressure for water circulation and jet operation.
Pulley Ratio: In some cases, spa pulleys are designed with specific ratios to achieve desired speed or torque outputs. By selecting pulleys with the appropriate ratio, the rotational speed or torque can be adjusted to meet specific water circulation and jet performance requirements. This allows for customization and optimization of the system’s water movement and therapeutic effects.
Overall, spa pulleys are integral components that contribute to the smooth operation of water circulation and jets in spa and hot tub systems. They ensure the efficient transfer of rotational power from the motor to the pump impeller, facilitating proper water flow, pressure, and distribution throughout the system, as well as delivering an enjoyable hydrotherapy experience.
editor by CX
2023-12-01