Product Description
Stone/Rock/Mining Crusher Spare Parts Jaw/Cone/Impact/VSI Crusher Parts
We provide crusher spare parts for many band of crushing plants.
We provide replacement parts for many brands of crushing plants. like, manganese liners,cone crusher mantle and concave(bowl liner), hsi bars and liners, blow bars, side liners, jaw liners, jaw plates, teeth plates, VSI wear parts, etc, for jaw crusher, cone crusher, impact crusher, VSI sand maker, etc.
We can provide custom casting service, based on the drawings from the clients.
We will make wooden mould, and sand cast the parts, after a series processes, you will get high quality wear parts in high manganese matching your machines.
1-Introduction of Jaw Crusher Parts
Jaw plate is manufactured with super high manganese steel, therefore it has a service life 50~100% longer than those made of traditional high manganese steel. Every model of PE series jaw crushers is tested for shock, stress, strain, thermal loading, deformation, vibration and noise under a wide range of load conditions. The special processing techniques ensure that our jaw plate has leading performance:
1)Using cold processing hardening technology, the hardness is improved.
2)Water toughening technology to avoid making the performance poor during the process of natural phase change.
2- Introduction of Cone Crusher Parts
which is designed to protect the Cone Crusher, thus improves the working life.We supply high qualified concave in high Cr, Mo, alloy steel for Cone Crusher.
Cone Crusher Parts
1. Spare parts for Cone Crusher.
2. Be used in manganese steel
3. We can do as per customer’s requirements.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands, like the spare parts for the below crushers.
| Crusher type | Model | Spare parts |
| Cone crusher | HP100, HP200, HP300, HP400, HP500, HP4, HP5, GP100, GP200, GP300, GP550, GP11 | Bowl liner, mantle |
| H2800, H3800, H4800, H6800, H7800, H8800, S2800, S3800, S4800, S6800 | ||
| 4FT.Standard, 4-1/4FT.Short head , 5-1/2FT.Standard |
Features of cone crusher wear parts :
1) Material: high manganese steel:Mn13Cr2, Mn18Cr2, etc;
2) Use: Machinery in metal recovery smash, mine, metallurgy, chemical industry, cement, petroleum etc.
3) Production quality testing: High frequency infrared carbon & sulfur analyzer, Metallographic microscope, Machinery performance testing equipment, Hardness testing equipment, Ultrasonic inspection equipment
4) Easy installation: The anti-abrasion block is a semi-permanent part, which is easy for replacement.
Chemical composition of cone crusher wear parts
| Code Elem | C | Mn | Si | Cr | Mo | P | S |
| ZGMn13-1 | 1-1.45 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-2 | 0.9-1.35 | 11-14 | 0.3-1 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-3 | 0.9-1.35 | 11-14 | 0.3-0.8 | – | – | ≤0.09 | ≤0.04 |
| ZGMn13-4 | 0.9-1.3 | 11-14 | 0.3-0.8 | 1.5-2 | – | ≤0.09 | ≤0.04 |
| ZGMn13-5 | 0.75-1.3 | 11-14 | 0.3-1 | – | 0.9-1.2 | ≤0.09 | ≤0.04 |
3-Introduction of Impact Crusher Parts
Blow bar Made by high wear-resisting material:high chrome cast-iron and high-manganese steel.
We manufacture an extensive range of wear and spare parts in China for the worlds most popular crushing brands.
Chemical composition of Impact Crusher Parts
| NO. | chemical composition % | HRC | ||||||||
| C | Si | Mn | Cr | Mo | Na | Cu | P | S | ||
| KmTBCr4Mo | 2.5-3.5 | 0.5-1.0 | 0.5-1.0 | 3.5-4.5 | 0.3-0.5 | – | – | ≤0.15 | ≤0.10 | ≥55 |
| KmTBCr9Ni5Si2 | 2.5-3.6 | 1.5-2.2 | 0.3-0.8 | 8.0-10.0 | 0-1.0 | 4.5-6.5 | 4.5-6.5 | – | – | ≥58 |
| KmTBCr15Mo | 2.8-3.5 | ≤1.0 | 0.5-1.0 | 13-18 | 0.5-3.0 | 0-1.0 | 0-1.0 | ≤0.10 | ≤0.06 | ≥58 |
| KmTBCr20Mo | 2.0-3.3 | ≤1.2 | ≤2.0 | 18-23 | ≤3.0 | ≤2.5 | ≤1.2 | – | – | ≥60 |
| KmTBCr26 | 2.3-3.3 | ≤1.2 | ≤1.0 | 23-30 | ≤3.0 | ≤2.5 | ≤2.0 | – | – | ≥60 |
Crusher Wear Parts
| After-sales Service: | One Year |
|---|---|
| Warranty: | One Year |
| Certification: | ISO 9001:2008 |
| Standard: | AISI, GB, ASTM, DIN |
| Surface Treatment: | Without Processing |
| Manufacturing Process: | Casting |
| Samples: |
US$ 200/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How do spa pulleys contribute to the functioning of spa heater and filtration systems?
Spa pulleys play a significant role in the functioning of spa heater and filtration systems. Here’s a detailed explanation of how spa pulleys contribute to these systems:
1. Spa Heater System:
Spa pulleys are involved in the operation of the spa heater system, which is responsible for maintaining the desired water temperature. The heater system typically includes a circulation pump that moves water through the heater element. The pump is driven by a motor connected to pulleys and belts or cables. The pulleys transmit power from the motor to the pump, ensuring water flow through the heater system.
Properly sized and aligned pulleys help maintain the appropriate speed and torque required for efficient water circulation. When the pulleys are correctly configured, they ensure that the pump operates at the optimal speed, allowing sufficient time for water to pass through the heater element and reach the desired temperature. This enables the heater system to effectively heat the water in the spa, providing a comfortable and enjoyable spa experience for users.
2. Spa Filtration System:
The spa filtration system is responsible for removing debris, particles, and contaminants from the spa water, promoting clean and clear water. Spa pulleys contribute to the functioning of the filtration system by powering the circulation pump that drives water through the filter media.
Similar to the spa heater system, the circulation pump is driven by a motor connected to pulleys and belts or cables. The pulleys transmit power from the motor to the pump, ensuring sufficient water flow through the filtration system. Proper alignment and tensioning of the pulleys help maintain consistent water flow, ensuring that water passes through the filter media effectively.
Effective power transmission through the pulleys allows the filtration system to efficiently capture and trap debris and contaminants, preventing them from re-entering the spa water. This contributes to improved water quality, reducing the risk of cloudy water or waterborne illnesses. Additionally, proper pulley alignment and tensioning minimize the risk of clogs or reduced filtration efficiency, ensuring continuous and effective filtration.
In summary, spa pulleys are essential for the functioning of spa heater and filtration systems. They enable the circulation pump to operate, facilitating water flow through the heater system for temperature regulation and through the filtration system for debris and contaminant removal. Proper alignment and tensioning of spa pulleys ensure optimal power transmission, allowing the systems to function efficiently and effectively. This helps maintain comfortable water temperature and promotes clean and clear spa water for an enjoyable and hygienic spa experience.
How do spa pulleys impact the overall performance and water quality in a spa?
Spa pulleys have a significant impact on the overall performance and water quality in a spa. Here’s a detailed explanation of how spa pulleys influence these aspects:
1. Water Circulation:
Spa pulleys play a critical role in facilitating water circulation within the spa system. The pulleys are connected to the pump impeller, which generates the necessary water flow. Efficient power transmission from the motor to the pump impeller ensures adequate water circulation throughout the spa. Proper water circulation helps maintain even water temperature, ensure uniform distribution of chemicals, and prevent the formation of stagnant areas where contaminants can accumulate.
2. Jet Performance:
The performance of spa jets, which provide hydrotherapy and massaging effects, is influenced by the pulleys. By controlling the speed and torque output of the pump impeller through the pulleys, the intensity and pressure of the jets can be adjusted. Properly sized and configured pulleys enable optimal jet performance, allowing users to customize the water pressure and flow rate to their preferences. This enhances the overall spa experience and ensures the effectiveness of hydrotherapy treatments.
3. Air Delivery:
In spas equipped with air blowers or air injectors, spa pulleys also impact the delivery of air. Air blowers or injectors are often driven by the motor through pulleys and belts or cables. The pulleys control the speed and power transmission, influencing the amount and intensity of air delivered to the spa. By adjusting the pulley size or ratio, the air delivery can be modified, affecting the aeration and bubbling effects in the spa. This contributes to the overall ambiance and relaxation experience for spa users.
4. Energy Efficiency:
Well-designed and properly maintained spa pulleys contribute to energy efficiency in the spa system. Efficient power transmission from the motor to the pump or other driven components minimizes power losses, reducing energy consumption. By ensuring the pulleys are correctly sized, aligned, and tensioned, unnecessary friction and wear can be minimized, resulting in smoother operation and improved energy efficiency. This not only reduces operating costs but also supports sustainable and eco-friendly spa practices.
5. Water Filtration:
Proper water filtration is crucial for maintaining water quality in a spa, and spa pulleys indirectly impact this process. The pump, driven by the pulleys, circulates water through the filtration system, removing debris, particles, and contaminants. Effective power transmission ensures sufficient water flow through the filter, optimizing its filtration capacity. Clean and properly functioning pulleys contribute to uninterrupted water filtration, preventing clogs or reduced filtration efficiency. This helps in maintaining clear and healthy spa water.
6. Overall System Reliability:
Reliable spa pulleys are essential for the overall performance and longevity of the spa system. Well-maintained pulleys minimize the risk of belt or cable slippage, misalignment, or premature wear. This enhances the reliability and durability of the pulley system, reducing the likelihood of breakdowns or interruptions in spa operation. A reliable pulley system ensures consistent performance, allowing spa owners to enjoy their spa with confidence.
In summary, spa pulleys have a significant impact on the overall performance and water quality in a spa. They influence water circulation, jet performance, air delivery, energy efficiency, water filtration, and the overall reliability of the spa system. By ensuring proper sizing, alignment, tensioning, and maintenance of the pulleys, spa owners can optimize the performance, enhance the spa experience, and promote clean and healthy spa water.
In which spa and hot tub applications are spa pulleys commonly used?
Spa pulleys are commonly used in various applications within spa and hot tub systems. Here’s a detailed explanation of the spa and hot tub applications where spa pulleys are commonly used:
1. Pump Systems:
One of the primary applications of spa pulleys is in pump systems. Spa and hot tub systems utilize pumps to circulate water, power jets, and maintain filtration. Spa pulleys are often used to connect the pump impeller to the motor or drive source. The pulley, when driven by the motor, transfers rotational power to the pump impeller, creating water movement and pressure.
2. Blower Systems:
In spa and hot tub systems, blowers are used to provide air for air jets, enhancing the hydrotherapy experience. Spa pulleys can be found in blower systems, connecting the blower motor to the blower fan. As the motor rotates, it drives the pulley, which in turn spins the blower fan, creating a flow of air into the air jets.
3. Control Systems:
Some spa and hot tub systems feature control panels or electronic systems that govern various functions, such as temperature control, lighting, or water feature activation. Spa pulleys may be used in these control systems to transfer rotational power from the motor or drive source to the components responsible for controlling these functions. This allows for the activation and adjustment of various features within the spa or hot tub.
4. Ozonators:
Ozonators are commonly used in spa and hot tub systems to generate ozone, which helps sanitize the water. Spa pulleys can be found in ozonator systems, connecting the ozonator motor to the ozone generator. The pulley transfers rotational power from the motor to the ozone generator, ensuring the ozone production process.
5. Waterfalls and Water Features:
Spa pulleys are also utilized in systems involving waterfalls or other water features in spas and hot tubs. They may be used to transfer rotational power from the motor to the components responsible for creating water flow, cascading effects, or other aesthetic features within the spa or hot tub.
6. Other Accessories:
Spa pulleys can be utilized in a range of other applications within spa and hot tub systems, depending on the specific design and configuration. These may include applications such as lighting systems, audio systems, or other accessories that require rotational power transfer from a motor or drive source.
It’s important to note that the specific use of spa pulleys in a spa or hot tub system may depend on the manufacturer, model, and design of the system. The documentation provided by the manufacturer or consulting with a professional in the spa and hot tub industry can provide accurate information on the specific applications where spa pulleys are commonly used in a particular system.
editor by CX
2023-12-01